R200
Turn-Mill Center for milling and turning in a new dimension
- Simultaneous milling operations on main and counter spindle
- 5-axis-interpolation for both milling spindles (available)
- Separate subsystems for upper and lower motorized milling spindles, allowing full reverse side machining or parallel machining
- Tool strips with a total of 12 stationary tools permanently in the working area
- High accelerations and rapid traverse rates
- Large tool magazine for 80 / 120 tools
- Very short chip-to-chip times
- Clearly structured and well accessible work area
Kinematics
The innovative axis arrangement produces directional kinematics, which in turn enables comprehensive and complete machining.
The idea: A vertical machine arrangement in which the main spindle moves in the Z direction, the counter spindle in the X and Z directions, tool carrier 1 in the X, Y, and B directions, and tool carrier 2 in the Y and B directions.
The result: A design with two independent sub-systems, exceptional stiffness between moving components and machine bed, as well as impressive dynamic response.
View into the work area
The R200 sets the standard for a new generation of turn-mill centers. Two motorized milling spindles in two independent sub-systems enable cycle times that hardly have been achieved yet for complex and heavy machinable workpieces. Both heavy-duty roughing operations and highly-accurate fine-turning operations can be performed simultaneously on the main spindle and counter spindle. This parallel use increases productivity significantly compared to conventional designs. Consequently, the workpieces can be machined highly efficiently and simultaneously on the front and reverse sides.
Technical data
| Main spindle, counter spindle | ||
| Bar capacity | mm | 65 |
| Spindle diameter in front bearing | mm | 110 |
| Chuck diameter | mm | 175 |
| Speed | rpm | 5500 |
| Power at 100/40 % | kW | 31,5/32 |
| Torque at 100/40 % | Nm | 125/170 |
| C-axis | ||
| Main spindle- Slide travel Z-axis | mm | 390 |
| Counter spindle - Slide travel Z-axis / X-axis | mm | 390 / 600 |
| Tool carrier 1 | ||
| Slide travel X | mm | 350 (50 below spindle center) |
| Slide travel Y | mm | ± 80 |
| B-axis angle of rotation | degrees | 270 |
| Number of stationary tools VDI25 | 6 | |
| Tool carrier 2 | ||
| Slide travel Y | mm | ± 80 |
| B-axis angle of rotation | degrees | 270 |
| Number of stationary tools VDI25 | 6 | |
| Motorized milling spindle | ||
| Speed max. | rpm | 18.000 |
| Power at 100 % | kW | 11 |
| Torque at 100/25 % | Nm | 19/30 |
| Tool system | HSK-A40 | |
| Tool magazine | ||
| Max. tool diameter | mm | 50 (80*) |
| Max. tool length | mm | 180 |
| Max. tool weight | kg | 1.5 |
| Number of tools | 80 (120) | |
| * Neighboring stations cant't be occupied | ||
| Bar loading magazine SBL 3200 | ||
| Max./min. bar length | mm | 3200/1500 |
| Max./min. bar diameter | mm | 65/20 |
| Bar feed force/velocity | N, m/min | 1400/35 |
| Dimensions | ||
| L x W x H | mm | 4992 x 2412 x 2490 |
| Control | INDEX C200-4D (Siemens 840D solutionline) | |
Subject to change without notice.